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Prototyping Vs Selective Laser Sintering And The Technology Called Sls Information

Tuesday, July 8th, 2008

Selective Laser Sintering or SLS is said to be a free-form manufacturing technology which is developed by 3D systems. SLS is a method of layered manufacturing which creates a solid 3D object by blending powdered substances along with carbon dioxide. In other words SLS is one of the famous mechanisms of Prototype in which a laser beam carefully sinters or fuses the powdered substances such as elastomer, nylon etc. A thin layer of that powdered substances is being laid down and the laser sketches on the layer sintering together the elements hit by the laser. SLS can provide a persons manufacturing company with most important perimeter by producing metal or rapid plastic prototyping which narrowly matches their molded complements.

Stereolithography V/S Selective Laser Sintering: One of the foremost benefits of Selective Laser Sintering over Stereolithography is that it constructs prototypes in powered materials such as nylon etc. It is likely to create structurally useful parts like functioning springs, living hinges and snap fit components along with nylon substances by utilizing Selective Laser Sintering. This procedure is actually very easy as there is no need of tooling or molding involved. The nylon substance utilized in SLS can easily be tapped, drilled and machined similar to those utilized in Stereolithography or SLA. These substances are fragile as they are curved with Ultra Violet light and created with liquid photopolymers.

Since it has been introduced by DR Carl Deckard in the year 1989, this Rapid Prototyping technology has become one of the most recognized and utilized procedures for product development and rapid prototyping in most of the manufacturing industries. SLS technology has also become one of the most trusted and reliable forms of rapid prototyping due to its structural importance. SLS is generally helpful when a particular design has to be customized or is complex and requires being short run or functional production.

Procedure: In the procedure of SLS or Selective Laser Sintering, three dimensional parts are formed when an infrared laser beam fuses or sinters powdered substances. The ultimate object is being formed by continually sintering or fusing those thin layers by utilizing the infrared laser beam. This particular procedure is also known as additive manufacturing, creating parts which regularly enhances in size until it reaches the arranged size. These rapid prototypes are formed directly from the STL file acquired from three dimensional CAD models.

One of the most important features of Selective Laser Sintering is how functional and durable the substances are. These substances normally include versions of new DuraForm glass-filled, which is a nylon based substance that creates functional and highly durable plastic prototypes. Some of the other substances available with SLS include LaserForm, Flex Plastic for elastomeric and rubber like parts that create metal prototypes.

Benefits: Developments and research has been making progress in order to bring innovative SLS substances to the manufacturing market. These substances are like which they need no post processing methods at all after creating and this offers a different advantage over SLA or Stereolithography. However, this does not mean that these substances cannot be developed. All these SLS substances can be completed in many methods. They can be machined, painted, tapped, drilled and even plated. This allows for a superior grade of manifestation to these substances therefore giving the users a limitless potential to utilize these substances.

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How do you think vending machines make money?

Monday, July 7th, 2008

This topic on how Vending Machines makes money is difficult to classified. I was thinking of putting it under some very general category, after all, this is something that everyone wonders, but never investigate other than the casual asking.

The reason is the trades people would never tell you how vending machines makes monies, why should they? What if you joined in the fray and they have new competition! The normal folks would tell you many reasons how Commercial Vending Machines generate income, but nobody can be certain which variable is the most important.

Sure, the success factors are plentiful. There are people that says Vending Machines successes is based on how the operation is run, others think that the route is important and some says location is key. In one way of another, they contribute to the Vending Machines, but there is only factor that is very important, missed it, and this business would failed.

well, after doing Vending Machines for a few years, I realized that while you need to juggle many variables to have a successful vending machines business, there is only one thing that can contribute to its success, and that is the location.

Sure, you can be ace in doing the operation and route, and you can even do every good point of sales on the Coin Slot Vending Machines front, but without the human traffic, there would not be any purchase, and without that, what is the point of having good operation skills, good looking machine?

Now, looking for location and human traffic is a science by itself. High volume of traffic does not mean that the commercial vending machines would be making lots of money. This is especially true if you are placing Vending Machines in shopping mall.

Sure, the human traffic is fantastic, but with the host of F&B outlets there, who would bother about dropping coins and vending drinks from these machines? This is one of the little variables that make some Commercial Vending Machines company successful and some just cruising along.

The gist is to look for paying traffic. The location might not have the heavy trafic flow of a shopping mall, say in a neighbourhood corner, but without any shops nearby, when the folks want to have a drink, they would most likely pay vending for the drinks.

This is it, my take on how Coin Slot Vending Machines business generate the income for you. Similar to any retail business, human traffic is key. But, the difference is quality or what we call paying traffic. If you only take one thing away and that is to avoid the shopping malls. They have expensive rent and not that fantastic conversion for Commercial Vending Machines

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Additive Fabrication, Rapid Prototyping, And Metal Fabrication

Monday, July 7th, 2008

Additive fabrication can be defined as an assortment of techniques of making solid objects through the chronological delivery of material and/or energy to specific points in the space for production of that solid. Rapid Manufacturing is also known as solid freeform fabrication, layered manufacturing, rapid manufacturing, and rapid prototyping.

Techniques: Additive Fabrication is carried out using a number of techniques. Let some of them be studied in detail.

‘Electron Beam Melting’: EBM (Electronic Beam Melting) can be described as the ‘Rapid Manufacturing’ for metals. It is better known as ‘rapid manufacturing’ method. The parts are manufactured by having the metal powder melted layer by layer through a beam of electron in high vacuum. The parts produced acquire strength, solidity, and are void-free as well. The electrons have a very high speed; around 5 to 8 times the light speed. The bombardment of these electrons takes place on the work material’s surface. This generates heat which is enough for melting the part’s surface and causing it to vaporize locally. Vacuum is required for the operation of EBM. This means that the size of work piece is directly proportional to vacuum used. This technique works on composites, ceramics, non-metals, and as stated above, metals.

Fused Deposition Modeling: Fused Deposition Modeling (FDM) can be described as a kind of rapid manufacturing (RP) or rapid prototyping technology which is generally used in engineering design. S.Scott Crump had founded this technology in 1980s. It caught the commercial market in 1990. Like most of the RP processes, the principle of working of FDM is the ‘additive principle’. It states that the material has to be laid down in layers. The metal wire or plastic filament is then unwound and material is supplied through it to the extrusion nozzle that can turn off and on the flow.

The nozzle’ then is heated for melting the material. It could be moved in vertical and horizontal directions with the help of a mechanism which is numerically controlled. This numerical control is obtained through ‘Computer Aided Design’ software package. Like stereo lithography, the building of the model takes place from layers. This happens because the material starts hardening after getting extruded from nozzle.

Numerous materials are offered with diverse trade-offs between temperature and strength. One can use the FDM technology with polycaprolactone, polycarbonates, polyphenylsulfones, and Acrylonitrile butadiene styrene (ABS). Temporary supports can be made by using a ‘water-soluble’ material. These supports are needed when manufacturing is still going on. The commercial applications include making prototypes of servo or stepper motors.

‘Selective Laser Sintering’: Selective Laser Sintering can be defined as an additive type of rapid manufacturing wherein a ‘high power laser’ (like carbon dioxide laser) is used for fusing tiny particles of ceramic, metal, or plastic powders into mass representing the desired three-dimensional object. In comparison to other methods of rapid manufacturing, ‘selective laser sintering’ has the capacity of producing parts from several powder materials available. They include polymers (polystyrene and nylon), metals (composites, alloy mixtures, titanium, steel), and not to forget- green sand. This physical process could be liquid-phase sintering, partial melting, or full melting.

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How To Jewelry Casting, Casting Jewelry, And Casting Information Described

Tuesday, June 24th, 2008

Casting is a process in which liquid material made from heating metals, is poured in a module, to give the liquid a desired shape. Then the liquid is cooled and a solid object in the desired shape and size is obtained. Metal Casting Jewelry is the latest “in-thing” in the fashion markets. This jewelry is made from different materials like silver, aluminum, gold, bronze, alloy metals and even plated casting jewelry is available.

Casting is very attractive and delicate. They are made using machines, but very finely crafted and hand made jewelry is also available in the market. This type of jewelry can be available at a very low, as well as high costs, depending on the design and material and design that you choose. Casting Jewelry is very fragile and should be handled with out most care as it can break easily. With the advent of casting jewelry, the fashion world has benefited a great deal. Today, free flowing designs, multicolored jewelry and even a special made to order jewelry is available in the market.

Before this, it was difficult to cast a metal in a desired shape but today it is as simple as it gets, all you need is a creative mind to create new designs and a group of well qualified workers and good machinery to make your own casting jewelry. This also gives you an option to make your own series of new designs. Casting jewelry is being widely used across the globe. With the prices of gold increasing day by day and with the entry of new metal jewelry like platinum, casting jewelry slowly but surely is making a mark in the fashion world. With the cost silver plated casting jewelry, the dream of wearing a new necklace or a new ear-ring everyday is a reality. You can actually afford new set of jewelry everyday. There are also costly models made of pure gold and delicate designs and with embedded diamonds that are available.

Casting Jewelry is not only about fashion, it has also opened a new avenue for small scale businesses. With proper knowledge and machinery, you can start your own company and make casting jewelry. It does not need any expensive material nor does it need a big capital. A small store room in your house will also be sufficient to set up your casting jewelry work-shop. You can then design your own range or hire a professional jewelry designer to create your range of jewelry.

Casting Jewelry has also helped the educational branch of “jewelry designing” grow considerably. Today it is considered in par with “fashion designing”. Many young students are nowadays looking at jewelry designing as a full time career.

The only draw-back of plated Casting Jewelry is that is they are used on daily basis, then they might lose their shine and the coated silver or gold respectively. If they come in contact with water regularly, then they can turn black. You can get them re-plated and use them. As casting jewelry is very fragile and delicate, even a slight mishap can change its shape or even break it.

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Spin Casting, Sand Casting, And Other Metal Casting Processes

Monday, June 23rd, 2008

There are various Spin Casting processes being implemented now days. The oldest amongst them is sand casting. Spin casting is also widely used. They can be described as follows:

Sand Casting: Sand casting involves formation of mold from a mixture of sand and to pour a casting liquid, most probably, a molten metal into mold. The metal is then allowed to solidify and the removal of mold, takes place. Sand molding consists of two types: green sand method and air set method. The first one consists of mixture of clay, moisture, silica, and many other additives. The second one consists of mixture of dry sand and other materials, not moist clay. They are mixed with the help of a quick curing adhesive. The collective use of these materials is called ‘air set’.

At times, there is temporary plug placed to pour the fluid which is to be molded. Air-set molds usually form molds consisting of two parts-the bottom and the top. The mixture of sand gets tamped down after its addition. It does not generate any by-product. After the solidification and cooling of metal, the mold gets usually destroyed. This is because its removal involves a lot of breaking and cracking. The casting accuracy depends a great deal on the sand and the process of molding used. Castings composed of green sand result into formation of rough texture on casting surface, and this characteristic makes them easily recognizable. Air-set molds produce smoother castings.

Many a times, the casting process results in losing of components of sand mixture. It is possible to reuse green sand by the way of adjusting the composition to get the lost additives and moisture replenished. The entire pattern itself is eligible to be reused for producing novel sand molds. The method of reuse can be continued for an indefinite period. In 1950, casting process got automated partially. They have been in great demand for developing production lines since then.

Spin Casting: DIY Casting is better known as Centrifugal Rubber Mold Casting (CRMC). It implies utilization of centrifugal force for producing castings out of rubber mold. As a customary practice, a mold having shape of a disc gets spun through its ‘central axis’ at a pre-decided speed. The material used for Castingis usually thermoset plastic in the liquid form or a molten metal. It gets poured into the mold through the opening at its centre. Corresponding to the solidification of metal, or the setting of thermoset plastic, the spinning of the filled mold takes place.

Normally, organic rubber or vulcanized silicone is used as a mold-making substrate in spin casting. Vulcanization takes place in the middle of process of mold-making. After the successful completion of vulcanization process, venting and gating must be undergone by the mold. This implies carving of channels for ensuring proper material flow and air during the course of casting. A scalpel or knife is used to carry out the above two processes. The mold complexity is directly proportional to the time required in implementation of venting and gating.

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Electric Arc Furnace, Metal Casting Furnace, And Other Metal Casting

Monday, June 23rd, 2008

There are several types of Casting Furnace which include Electric Arc furnaces, Blast Furnace, Cornwall Iron Furnace, etc. Here’s a quick review of some of them.

Electric Arc Furnace: This furnace can be described as a furnace heating charged materials by the way of an electric arc. These furnaces exist in all the sizes-right, from the smallest one having a capacity of around 1 ton to the largest one having a capacity of 400 tons. The former one is used in foundries to produce cast iron products, whereas the latter one is used for secondary steel making. The ones used by dentists and in research laboratories might be having capacity of a few grams only. The electric arc furnace can have temperatures risen up to 1800 Celsius. The first electric furnaces came into being in 1907, at the hands of Paul Heroult of French origin. The commercial part of these furnaces was established in the United States of America. In the beginning, the specialty product used in the making of spring steel and machine tools was electric steel. Calcium Carbide was also prepared in these arc furnaces. It (calcium carbide) was used in carbide lamps.

This Casting Furnace comprises of a refractory-lined vessel, normally water-cooled in huge sizes, having a covering of a retractable roof, through which the entry of graphite electrodes takes place. They might be one or many in number. The furnace is divided into 3 sections: the shell, consisting of lower steel bowl and sidewalls, the hearth, consisting of refractory lining the lower bowl, and the roof, that can be water-cooled or refractory-lined, and can easily be shaped into a spherical section or conical section (frustum). A refractory delta is also supported by the roof at its center, by the way of which graphite electrodes make an entry.

The process of operation starts with delivery of scrap metal to scrap bay which is located adjoining melt shop. After that, the loading of scrap into huge buckets or baskets takes place. The next step is to carry this basket to the melt shop. The charging takes place here. After the completion of charging, let the electrodes be allowed to enter and placed onto scrap. This causes the arc to be struck. Lower voltage is preferred for this part (of operation) to provide protection to the walls and roof against arc damage and excessive heat. After having the electrodes reached the heavy melt, shielding of arcs by scrap takes place. This enables a rapid formation of molten pool, thereby decreasing tap-to-tap times. Oxygen is also allowed to enter.

Blast Furnace: It can be referred to as a kind of metallurgical furnace, through which the process of smelting takes place. This produces metals, normally iron. These furnaces trace their origin to China (around 500 BC). They were also found in Belgium and England later. They do not have any special mode of operation. The metals get melted by heating only. Generally, iron is melted in these furnaces. The chemical reaction can be explained as follows:
Fe2O3 + 3CO -> 2Fe + 3CO2

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Largest Ever Australian Lottery Prize

Tuesday, June 3rd, 2008

The Australian Powerball jackpot once more went unclaimed - as sadly no-one was able to match those winning numbers.

On the positive side though, this does now mean there is an enormous jackpot of $50 Million this Thursday - which is the largest ever jackpot for an Australian lottery.

So are we about to see the richest ever Australian lottery winner?

The popular Australian Powerball game was made to pay out very big prizes - and very big jackpot winners. The largest ever lottery wins have been more than $30 million only four times. And that’s since the game launched back in 1996, making this weeks draw a very special event for all Australians.

Who were the other big winners?

Three of those jumbo jackpots were won playing the Powerball game, with one each from Western Australia, Victoria and New South Wales. Oz Lotto provided the 4th biggest win.

Oz Lotto has also created the biggest ever Australian lottery prize so far. And it happened just a few weeks ago. An astounding 1st division prize of $47 Million was claimed on 29 April 2008. It was shared by just 2 winning tickets, both bought in Sydney’s western suburbs. One was a young man who walked away with $24 Million, the other a syndicate of laboratory workers - who after sharing out the win still got $1.5 Million each to celebrate with.

If you want to play this exciting Powerball draw in a syndicate to get a much better chance of winning, you can join the Australian Syndicate online now.

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Stay Updated With Current News And Activities

Wednesday, April 30th, 2008

There are many mediums you can use to stay updated with the current and events throughout the globe. The biggest medium for the past 10-15 years would most likely be television, but with all the technological upgrades in society television is slowly creeping away. It is now time to make way for the new mother load medium daily . If you do not know yet what I am talking about it is the Internet. Everyone in the world at some point in time has used the Internet to look up information they wanted to know about. When looking for the most updated and up to the minute you are looking for, you should look no further than the world wide web.

Now the scope of this article is pertaining to daily news. Like I stated earlier you can find any information you are looking for on the Internet. In this case you will want to look up current events that are happening. A great source on the Internet is CNN.com as they are always covering the most recent daily occurring throughout the globe. With CNN.com you have to go out and seek the information you are looking for. In contrast to this, there is a website that will contact you with daily events.

This particular website has e-mail newsletters on almost every niche or topic possible. The website I am talking about is called Triple Crown Newsletters. This site is definitely a great resource for up to the minute daily occurring throughout the globe. If your interest is health they have a newsletter for you, if your interest is rock climbing they have a newsletter for you, and if you are interested in daily , which is the scope of this article, they most definitely have a newsletter for you.

As I stated earlier this is a great resource because instead of you having to go out and find the information you are looking for, it will be e-mailed directly to your inbox, which you probably check 100 times or more per day anyway. Wouldn’t it be great to stay informed while going through your daily routines throughout the day, instead of having to take extra time out of your day to seek out the information you want to know. This is the power of the Internet and more particularly e-mail. This resource will definitely become an asset to you as it will offer you some great benefits. Some of these benefits include:

1. Convenience – Convenience of not having to search for the information you want to know.

2. Time – The time you would of used searching for this info can now be used to do more important things in your life.

3. Keeping you “in the know” - Sometimes you probably wouldn’t even bother to search for the information you want to know because you don’t have enough time to. Well now it won’t take you any time as it is delivered directly to you.

In closing I think that getting daily news delivered to your inbox on an everyday basis is a valuable asset to you. This gives you great convenience and will save you lots of time.

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links for 2008-01-02

Wednesday, January 2nd, 2008

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